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Электронный компонент: FAN7554

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2002 Fairchild Semiconductor Corporation
www.fairchildsemi.com
Rev. 1.0.2
Features
Current Mode Control
Pulse by Pulse Current Limiting
Low External Components
Under Voltage Lockout(UVLO): 9V/15V
Stand-by Current: Typ. 100uA
Power Saving Mode Current: Typ. 200uA
Operating Current: Typ. 7mA
Soft Start
On/Off Control
Over Load Protection(OLP)
Over Voltage Protection(OVP)
Over Current Protection(OCP)
Over Current Limit(OCL)
Operating Frequency up to 500kHz
1A Totem-Pole Output Current
Applications
Off-Line & DC-DC Converter
Description
The FAN7554 is a fixed frequency current mode PWM
controller. It is specially designed for off-line and DC to DC
converter applications with minimal external components.
These integrated circuits feature a trimmed oscillator for
precise duty cycle control, a temperature compensated
reference, an ON/OFF control, a high gain error amplifier, a
current sensing comparator, and a high current totem-pole
output. The FAN7554 has various protection functions such
as an over load protection, an over current protection, and
the over voltage protection, which include built-in auto
restart circuit. The FAN7554 is available in the 8-DIP
package as well as the 8-SOP package.
FAN7554
Versatile PWM Controller
8-DIP
8-SOP
1
1
FAN7554
2
Internal Block Diagram
Absolute Maximum Ratings
( Ta = 25
C, unless otherwise specified )
Note:
1.
Junction -to -air thermal resistance test environments.
-. Pneumatic heat sink fixture.
-. Clamping pressure 60psi through 12mm diameter cylinder.
-. Thermal grease applied between PKG and heat sink fixture
Parameter
Symbol
Value
Unit
Supply Voltage
Vcc
30
V
Output Current
I
O
1
A
Input Voltage to FB Pin
V
FB
-0.3 to V
SD
V
Input Voltage to IS Pin
V
IS
-0.3 to V
OC
V
Power Dissipation at T
A
25
C
8-DIP
8-SOP
P
D
0.85
0.42
W
Operating Temperature
T
OPR
-25 to +85
C
Storage Temperature
T
STG
-55 to +150
C
Thermal Resistance, Junction-to-Air (Note1)
8-DIP
8-SOP
R
ja
147.8
291.4
C/W
OSC
6
7
1
5
4
3
8
FB
Rt/Ct
Vcc
OUT
GND
I S
2
S/S
1.5V
+
3.5V
0.3V
14V
15V/9V
UVLO
2V
OLP
6V
5uA
Vcc
Offset(0.1V)
PWM
R
MAX. 1V
2R
UVLO-out
S
Q
R
CLK
PWR
/
SAVE
on
off
Vref
S
Q
R
1k
Vref
100uA
Vref
1mA
Vref
S
R
Q
OVP
34V
OVP-out
OCL-out
OCL
_
+
_
+
_
+
_
+
_
+
_
+
_
+
_
OSC
6
6
7
7
1
1
5
5
4
4
3
3
8
8
FB
Rt/Ct
Vcc
OUT
GND
I S
2
2
S/S
1.5V
+
3.5V
0.3V
14V
15V/9V
UVLO
2V
OLP
6V
5uA
Vcc
5uA
Vcc
Offset(0.1V)
PWM
R
MAX. 1V
2R
UVLO-out
S
Q
R
CLK
PWR
/
SAVE
on
off
Vref
S
Q
R
1k
1k
Vref
100uA
Vref
1mA
Vref
S
R
Q
OVP
34V
OVP-out
OCL-out
OCL
_
+
_
+
_
+
_
+
_
+
_
+
_
+
_
FAN7554
3
Temperature Characteristics
( -25
C
Ta
85
C )
PIN Array
PIN Definitions
Parameter
Symbol
Value
Unit
Vref Temperature Stability
V
REF
3
0.5
%
Fosc Temperature Stability
F
OSC
2
5
%
Pin Number
Pin Name
Pin Function Description
1
FB
Inverting(-) Input of PWM Comparator, ON/OFF Control & OLP Sensing
Terminal.
2
S/S
Soft Start
3
IS
Non-Inverting(+) Input of PWM Comparator, OCL Sensing Terminal
4
Rt/Ct
Oscillator Time Constant(Rt/Ct)
5
GND
Ground
6
OUT
Output of Gate Driver
7
Vcc
Power Supply
8
Vref
Output of 5V Reference
Vref
Vcc
OUT
GND
7
7
7
7
6
6
6
6
5
5
5
5
8
8
8
8
2
2
2
2
3
3
3
3
4
4
4
4
1
1
1
1
Y
Y
Y
Y W
W
W
W W
W
W
W
A
A
A
A N
N
N
N 7
7
7
7 5
5
5
5 5
5
5
5 4
4
4
4
F
F
F
F
Rt/Ct
IS
S/S
FB
FAN7554
4
Electrical Characteristics
(Ta = 25
C, Vcc=16V, Rt=10k
, Ct=3.3nF unless otherwise specified)
Parameter
Symbol
Conditions
Min.
Typ.
Max.
Unit
< REFERENCE SECTION >
Reference Output Voltage
V
REF
T
j
=25
C , Iref =1mA
4.90
5.00
5.10
V
Line Regulation
V
REF1
Vcc =12V ~ 25V
-
6
20
mV
Load Regulation
V
REF2
Iref =1mA ~ 20mA
-
6
25
mV
Short Circuit Output Current
I
SC
T
j
= 25
C
-
0.1
0.18
A
< OSCILLATOR SECTION >
Oscillation Frequency
F
OSC
T
j
= 25
C
45
50
55
kHz
Frequency Change with Vcc
F
OSC1
Vcc = 12V ~ 25V
-
0.05
1.0
%
Ramp High Voltage
V
RH
-
-
2.8
-
V
Ramp Low Voltage
V
RL
-
-
1.2
-
V
Discharge Current
Idisch
V
RT/CT
= 3.3V
6.1
-
9.4
mA
< PWM SECTION >
Sense Threshold Voltage
V
TH(IS)
V
FB
= 5V
0.8
1.0
1.2
V
Feedback Threshold Voltage
V
TH(FB)
V
IS
= 0V
0.2
0.3
0.4
V
Feedback Source Current
I
FB
V
FB
= 0V, V
S/S
= 5V
-
1.0
-
mA
Max. Duty Cycle
D
(MAX)
-
92
95
98
%
Min. Duty Cycle
D
(MIN)
-
-
-
0
%
< PROTECTION SECTION >
Shutdown Delay Current
I
SD
4V
V
FB
V
SD
3.5
5
6.5
uA
Shutdown Feedback Voltage
V
SD
V
FB
> 5V
5.4
6
6.6
V
Over Current Protection
V
OC
V
IS
> 1.5V,
t
on
> 500nS
1.6
2
2.4
V
Over Voltage Protection
V
OVP
-
30
34
38
V
< ON/OFF CONTROL SECTION >
Off Mode Sink Current
I
SINK
V
FB
< V
TH(FB)
, V
S/S
= 5V
-
4
-
mA
Off Threshold Voltage
V
OFF
V
FB
< V
TH(FB)
1.2
1.5
1.8
V
< SOFT-START SECTION >
Soft Start Current
I
S/S
V
FB
= 5V, V
S/S
= 0V
-
1.1
-
mA
Soft Start Limit Voltage
V
LIM(S/S)
Vcc = 16V
-
5.2
-
V
<OUTPUT SECTION>
Low Output Voltage1
V
OL1
V
CC
= 18V, I
O
= 50mA
-
0.15
0.4
V
High Output Voltage1
V
OH1
V
CC
= 18V, I
O
= -50mA
13
15
17
V
Low Output Voltage2
V
OL2
V
CC
= 18V, I
O
= 200mA
-
1.5
2.5
V
High Output Voltage2
V
OH2
Vcc = 18V, Io = -200mA
12
14
16
V
Rising Time (Note1)
t
R
T
j
= 25
C, C
L
= 1nF
-
80
-
ns
Falling Time (Note1)
t
F
T
j
= 25
C, C
L
= 1nF
-
40
-
ns
<UVLO SECTION>
Start Threshold Voltage
V
TH(ST)
-
13.2
15
16.2
V
Min. Operating Voltage
V
OPR(M)
-
8.2
9
10.2
V
FAN7554
5
Electrical Characteristics
(Continued)
(Ta = 25
C, Vcc=16V, Rt =10k
,
Ct = 3.3nF unless otherwise specified)
Note:
1. These parameters, although guaranteed, are not 100% tested in production.
Parameter
Symbol
Conditions
Min.
Typ.
Max.
Unit
<TOTAL STAND-BY CURRENT SECTION>
Start-up Current
I
ST
-
-
0.1
0.2
mA
Operating Supply Current
I
OP
-
-
7
10
mA
Off State Current
I
OFF
V
FB
<V
TH(FB)
,V
S/S
<V
OFF
-
0.2
0.4
mA
FAN7554
6
Typical Perfomance Characteristics
[ Rt vs. Freqency ]
[ Rt vs. Freqency ]
[ Rt vs. Freqency ]
[ Rt vs. Freqency ]
0.1
1.0
10.0
100.0
1000.0
10000.0
1
10
100
Rt[Kohm]
F
requency[kHz]
0.33n
1.1n
3.3n
11n
33n
[ Ct vs Dead time ]
[ Ct vs Dead time ]
[ Ct vs Dead time ]
[ Ct vs Dead time ]
0.100
1.000
10.000
100.000
0.1
1
10
100
Ct[nF]
Dead Time [usec]
1K
2K
5K
10K
20K
50K
100K
[ Ct vs Duty ]
[ Ct vs Duty ]
[ Ct vs Duty ]
[ Ct vs Duty ]
15.0
25.0
35.0
45.0
55.0
65.0
75.0
85.0
95.0
0.1
1
10
100
Ct [nF]
Duty [%]
1K
2K
5K
10K
20K
50K
100K
[ Cload vs Tr & Tf ]
[ Cload vs Tr & Tf ]
[ Cload vs Tr & Tf ]
[ Cload vs Tr & Tf ] 50Khz,95% duty
0
100
200
300
400
500
600
700
800
1
10
100
Cload [ nF]
Time [nsec]
Tr
Tf
Figure 1. Rt vs. Frequency
Figure 2. Ct vs. Dead Time
Figure 3. Ct vs. Duty
Figure 4. Cload vs. Tr & Tf
FAN7554
7
Typical Performance Characteristics
(Continued)
Figure 5. Temperature vs. Start-up Current
Figure 6. Temperature vs. Operating Supply Current
Figure 8. Temperature vs. Oscillation frequency
Figure 10. Temperature vs. Min. Operating Voltage
Figure 7. Temperature vs. Reference Voltage
Figure 9. Temperature vs. Start Threshold Voltage
FAN7554
8
Operation Description
The FAN7554 has all the basic features of the current mode SMPS control IC. Its basic configuration includes the UVLO with
6V hysteresis, a band gap reference, the oscillator that can oscillate up to 500kHz according to R
t
/C
t
(connected externally), a
PWM logic circuit , a gate driver, and the feedback circuit that has the current source and soft start function. The FAN7554 has
various functions such as an over load protection, an over current protection, and an over voltage protection. The over load
protection forces the FAN7554 to stop its operation if the load current is higher than the preset value. The protection circuit
can also be prevented from operating during transient states by ensuring that a certain amount of the time passes before the
protection circuit operates. The shutdown circuit is configured for an auto-restart, so the FAN7554 automatically restarts when
Vcc drops to 9V (stop voltage).
Start-Up
The start-up circuit is made up of an under voltage lock out (UVLO), the protection for low voltage conditions, and the 5V
reference (V
ref
), which supplies bias voltage to the control circuit after start-up. The start voltage of the UVLO is 15V , and
the stop voltage after turn on is 9V. It has a 6V hysteresis. The minimum operating current for start-up threshold is typically
100uA, and this can reduce the power dissipation on the start-up resistor. The Vref is composed of the band gap reference
circuit with its superior temperature characteristics and supplies power to all the FAN7554 circuits and R
t
/C
t
, with the
exceptions of the ULVO circuit and ON/OFF control circuit.
Soft Start
The SMPS output load usually contains a capacitive load component. During initial start-up, the output voltage increases at a
fixed time constant because of this component. If the feedback loop, which controls the output voltage, was to start without
the soft start circuit, the feedback loop would appear to be open during initial start-up , so, at start-up, the feedback voltage
applied to the PWM comparator's inverting input (-) reaches its maximum value(1V).
During this time, the peak value of the drain current would stay at the maximum value, and the maximum power would be
delivered to the secondary load side from the start. When the maximum power is delivered to the secondary side for this initial
fixed time, the entire circuit is seriously stressed. The use of a soft start can avoid such stresses. At start-up, the soft start
capacitor Cs is charged by 1mA and 100uA current sources.
The voltage of the inverting terminal of the PWM comparator increases to 1/3 of the Cs voltage at a fixed time constant.
Subsequently, the drain peak current is limited by the gradual increase in the Cs voltage and this causes the output voltage to
increase smoothly. When the Cs voltage becomes greater than 3V, the diode Ds turns off consequently, the feedback capacitor
Cfb is charged by 1mA and 5uA current sources. This charge voltage determines the comparator's inverting voltage. Then, Cs
voltage charges to 5V by 100uA current source. The soft start capacitor Cs is discharged when the UVLO good logic starts, so
the soft start is repeated at re-start.
Figure 11. Low Current Start-Up & Bandgap Reference Circuit
Figure 12.
Start-Up & Circuit Characteristics
5V
Vref
Internal bias
Good logic
15V/9V
UVLO
DC Link
FAN7554
VCC
7
5V
Vref
Internal bias
Good logic
15V/9V
UVLO
DC Link
FAN7554
VCC
7
Vcc (V)
Icc(mA)
0.01
7.0
9
15
Vcc (V)
Icc(mA)
0.01
7.0
9
15
FAN7554
9
Oscillator
As shown in figure14, the oscillator frequency is programmed by values selected for timing components Rt and C
t
. Capacitor
C
t
is charged to almost 2.8V through resistor Rt from the 5V reference and discharged to 1.2V by an internal current source.
The oscillator generates the clock signal while the timing capacitor C
t
is
discharged. The gate drive output becomes low during
the clock time. Rt and C
t
selection determine the oscillator frequency and maximum duty cycle. Charge and discharge times
can be calculated through the equations below.
Charging time : tc = 0.55
R
t
C
t
Discharging time : td = R
t
C
t
ln[(0.0063
R
t
- 2.8) / (0.0063
R
t
- 3.8)]
where the oscillator frequency : fosc = (tc + td)
-1
(10%)
When R
t
> 5k
, fosc = 1 / (0.55
R
t
C
t
) = 1.8 / (R
t
C
t
)
Figure 13. Soft Start Circuit & Circuit Flow
S/S
FB
Vcc
5V
5uA
100uA
5V
1mA
R
Cs
Cfb
Output drive
FAN7554
1
2
2R
R
Ds
S/S
FB
Vcc
5V
5uA
100uA
5V
1mA
R
Cs
Cfb
Output drive
FAN7554
1
2
2R
R
Ds
+
-
Clock
Figure 14. Oscillator Circuit
Figure 15. Sawtooth & Clock Waveform
Discharge
Ct
CT
Ct
4
Discharge
Gate Drive
8
Vref
Rt
FAN7554
2.8V
/1.2V
CT
Ct
4
Discharge
Gate Drive
8
Vref
Rt
FAN7554
2.8V
/1.2V
Vhigh(2.8V)
Vlow(1.2V)
Sawtooth waveform
Internal clock
Vhigh(2.8V)
Vlow(1.2V)
Sawtooth waveform
Internal clock
tc
td
tc
td
[ Rt > 5k
]
[ Rt < 5k
]
Vhigh(2.8V)
Vlow(1.2V)
Sawtooth waveform
Internal clock
Vhigh(2.8V)
Vlow(1.2V)
Sawtooth waveform
Internal clock
tc
td
tc
td
[ Rt > 5k
]
[ Rt < 5k
]
FAN7554
10
Feedback
As shown in figure16, the internal oscillator clock turns on the MOSFET. The feedback comparator operates to turn it off
again, when the MOSFET current reaches a set value proportional to Vfb. The feedback capacitor Cfb is charged by the inter-
nal current sources , 1mA and 5uA, and is discharged by the secondary side photo-coupler to control the output voltage.
Delayed Shutdown
During the normal operation, the feedback voltage is between 0~3V. If the output terminal overloads or an error happens to
the feedback loop, the delayed shutdown circuit operates. When the feedback voltage is less than 3V, the feedback capacitor is
charged by current sources, 1mA and 5uA; when the feedback voltage becomes greater than 3V, the capacitor is charged by the
5uA current source because diode D1 turns off. When the feedback voltage is less than 3V, the charge slope becomes an expo-
nential function and, when it is greater than 3V, the charge slope becomes linear. When the feedback voltage reaches almost
6V, the FAN7554 shuts down. The shut down circuit is configured for
auto-restart, so it automatically restarts when Vcc reaches the under voltage 9V.
Figure 16. Feedback & PWM Circuit
IS
OUT
FB
Vcc
5V
5uA
1mA
R
Cfb
FAN7554
1
2R
Q
OSC
Rs
DRIN
Vfb/3
Vsense
Vfb
R
S
6
3
IS
OUT
FB
Vcc
5V
5uA
1mA
R
Cfb
FAN7554
1
2R
Q
OSC
Rs
DRIN
Vfb/3
Vsense
Vfb
R
S
6
3
Figure 17-A . Delayed Shutdown & Feedback Circuit
IS
OUT
FB
Vcc
5V
5uA
1mA
R
Cfb
FAN7554
2R
Q
R
S
OSC
Rs
DRIN
Q
R
UVLO - out
6V
S
Shutdown
Over Current
Comparator
1
D1
3
6
IS
OUT
FB
Vcc
5V
5uA
1mA
R
Cfb
FAN7554
2R
Q
R
S
OSC
Rs
DRIN
Q
R
UVLO - out
6V
S
Shutdown
Over Current
Comparator
1
D1
3
6
FAN7554
11
Gate Driver
The gate drive circuit has the totem-pole output configuration. The output has 1A peak current and 200mA average current
drive ability.
ON/OFF Control
The FAN7554 is able to use the feedback pin for ON/OFF control by placing NPN transistor between the cathode of the
KA431 and ground as shown in figure 19. When the transistor turns on, the current flows through the photo diode and
saturates the photo transistor. As a result, the feedback voltage is dropped to zero. When the feedback voltage is below 0.3V,
the soft start voltage starts to discharge by connecting the internal resistor 1k
in parallel with the external capacitor Cs. When
the soft start voltage becomes less than 1.5V, all the blocks in the FAN7554 are turned off , with the exceptions of the UVLO
block and ON/OFF control block. The operation current is about 200uA. So the stand-by power is reduced and SMPS
efficiency is improved. When the feedback voltage exceeds 0.3V, the FAN7554 normally operates by turning on Vref block.
Figure 17-B . Delayed Shutdown & Feedback Waveform
t
Vfb
Slope (dv/dt) = 5uA / Cfb
3V
6V
Shutdown start point
t2
t1
t
Vfb
Slope (dv/dt) = 5uA / Cfb
3V
6V
Shutdown start point
t2
t1
Figure 18. Gate Drive Circuit
DRAIN
FAN7554
OUT
7
6
Clock
Shutdown
Q
DRAIN
FAN7554
OUT
7
6
Clock
Shutdown
Q
FAN7554
OUT
7
6
Clock
Shutdown
Q
FAN7554
12
Figure 19. ON/OFF Control Circuit
0.3V
FB
Cfb
1
5V
Vref
Internal bias
Good logic
15V/9V
UVLO
VCC
7
3.5V
1.5V
S/S
Cs
Vcc
5uA
100uA
Vref
OFF
ON
1K
FAN7554
Remote control
2
Vo
PWR
/
SAVE
Q
R
S
0.3V
FB
Cfb
1
5V
Vref
Internal bias
Good logic
15V/9V
UVLO
VCC
7
3.5V
1.5V
S/S
Cs
Vcc
5uA
100uA
Vref
OFF
ON
1K
FAN7554
Remote control
2
Vo
PWR
/
SAVE
Q
R
S
Figure 20. ON-OFF Control Circuit Waveforms
t
Vref
5V
t
t
ttt
ttt
Icc
4.5mA
0.2mA
V
S/S
5V
3V
Slope (dv/dt) = 1k
* Cs
Slope (dv/dt) = 100uA / Cs
1.5V
Slope (dv/dt) = (1mA +100uA) / Cs
0.3~3V
0.3V
Slope (dv/dt) = (5uA) / Cfb
Vfb
Slope (dv/dt) = (1mA +5A) / Cfb
ON Signal
OFF Signal
OFF State
Normal State
Normal State
t
Vref
5V
t
t
ttt
ttt
Icc
4.5mA
0.2mA
V
S/S
5V
3V
Slope (dv/dt) = 1k
* Cs
Slope (dv/dt) = 100uA / Cs
1.5V
Slope (dv/dt) = (1mA +100uA) / Cs
0.3~3V
0.3V
Slope (dv/dt) = (5uA) / Cfb
Vfb
Slope (dv/dt) = (1mA +5A) / Cfb
ON Signal
OFF Signal
OFF State
Normal State
Normal State
FAN7554
13
Protection Circuits
The FAN7554 has many built-in protection circuits that do not need additional components, providing reliability without cost
increase. These protection circuits have the auto-restart configuration. In this configuration, the protection circuits reset when
Vcc is below UVLO stop threshold (9V) and restarts when Vcc is above UVLO start threshold voltage (15V)
Over Voltage Protection
Abnormalities may occur in the SMPS secondary side feedback circuit. First, when the feedback pin is short to the ground, the
feedback voltage is zero and the FAN7554 is unable to start switching. Second, when the feedback circuit is open, the
secondary voltage generally becomes much greater than the rated voltage as the primary side continues to switch at the
maximum current level. This may cause the blowing off the fuse or, in serious cases, fires. It is possible that the devices
directly connected to the secondary output without a regulator could be destroyed. Even in these cases, the over voltage
protection circuit operates. Since Vcc is proportional to the output , in an over voltage situation, it also will increase. In the
FAN7554, the protection circuit operates when Vcc exceeds 34V. Therefore ,in normal operation, Vcc must be set below 34V.
Over Load Protection
An overload is the state in which the load is operating normally but in excess of the preset load. The overload protection circuit
can force the FAN7554 to stop its operation . The protection can also operate in transient states such as initial SMPS operation.
Because the transient state returns to the normal state after a fixed time, the protection circuit need not to operate during this
time. That is, the FAN7554 needs the time to detect and decide whether it is an overload condition or not. The protection
circuit can be prevented from operating during transient states by ensuring that a certain amount of time passes before the
protection circuit operates. The above operations are executed as follows: Since the FAN7554 adopts a current mode, it is
impossible for current to flow above a maximum level. For a fixed input voltage, this limits power. Therefore, if the power at
the output exceeds this maximum, Vo, shown in figure21, becomes less than the set voltage, and the KA431pulls in only the
given minimum current. As a result, the photo-coupler's secondary side current becomes zero. The same goes for the
photo-coupler's primary side current. Consequently, when the full current 1mA flows through the internal resistor
(2R + R = 3R), Vfb becomes approximately 3V and from that time, the 5uA current source begins to charge Cfb, the
photo-coupler's secondary current is almost zero. The FAN7554 shuts down when Vfb reaches 6V.
Figure 21. Delayed Shutdown
Q
R
UVLO out
6V
FB
Vcc
5V
5uA
1mA
R
Cfb
S
1
Vo
Vfb
KA431
FAN7554
2R
Q
R
S
OSC
Shutdown
Q
R
UVLO out
6V
FB
Vcc
5V
5uA
1mA
R
Cfb
S
1
Vo
Vfb
KA431
FAN7554
2R
Q
R
S
OSC
Shutdown
t
V
5uA = (Cfb *3V)/t2
Time Constant = 3R * Cfb
3V
6V
Shutdown start point
t2
t1
t
V
5uA = (Cfb *3V)/t2
Time Constant = 3R * Cfb
3V
6V
Shutdown start point
t2
t1
FAN7554
14
FAN7554 Flyback Converter Demo Circuit (Fsw:100kHz)
FUSE
R104
D101
C104
T101
R108
R110
R109
R202
R203
R204
C101
C301 C302
C203
D103
IC301
IC301
IC201
Q101
LF101
TNR
D201
R201
IC101
BD
C201
C103
C109
L201
C202
R102
FAN7554
FB
S/S
IS Rt/Ct
Vref Vcc OUT GND
1
2
3
4
5
6
7
8
C105
R106
D102
Input:85 ~ 265V
AC
50/60Hz
R205
NTC
R105
12V/3.5A
R101
R103
R111
C106
C107
C108
R107
C102
FUSE
R104
D101
C104
T101
R108
R110
R109
R202
R203
R204
C101
C301 C302
C203
D103
IC301
IC301
IC201
Q101
LF101
TNR
D201
R201
IC101
BD
C201
C103
C109
L201
C202
R102
FAN7554
FB
S/S
IS Rt/Ct
Vref Vcc OUT GND
1
2
3
4
5
6
7
8
C105
R106
D102
Input:85 ~ 265V
AC
50/60Hz
R205
NTC
R105
12V/3.5A
R101
R103
R111
C106
C107
C108
R107
C102
FAN7554
15
Part List For FAN7554 Flyback Converter Demo Board
Part
Value
Note
Part
Value
Note
FUSE
CAPACITOR
FUSE
250 2A
-
C101
100nF/ 275V
Box Capacitor
NTC
C102
100nF/ 275V
Box Capacitor
NTC
5D-11
-
C103
470nF/ 400WV
Electrolytic
RESISTOR
C104
103/ 1kV
Film Capacitor
R101
330k
1W
C105
104
Ceramic
R102
-
-
C106
1uF/ 10V
Electrolytic
R103, R104
100k
1W
C107
101
Ceramic
R105
22
-
C108
122
Ceramic
R106
4.7k
-
C109
22uF/ 50V
Electrolytic
R107
12k
-
C201
330uF
Electrolytic
R108
10
-
C202
330uF
Electrolytic
R109
1k
-
C203
104
Ceramic
R110
0.5
2W
C301
-
-
R201
1k
-
C302
-
-
R202
1k
-
R203
4.7k
-
INDUCTOR
R204
1.2k
-
LF101
30mH
-
R205
-
-
L201
6.4uH
-
MOSFET
DIODE
Q101
FQP6N70
Fairchild
D201
MBRF10100CT
-
IC
D101
UF4007
Fairchild
IC101
FAN7554
Fairchild
D102
1N4148
-
IC201
KA431
Fairchild
D103
UF4004
Fairchild
IC301
Opto-coupler
Fairchild
BD
G3SBA60
-
FAN7554
16
Transformer Specification
Winding Specification
Electrical Characteristic
No.
Pin(S
F)
Wire
Turns
Winding Method
N
P
1
3
0.35
1
44
-
N
12V
7
11
0.35
4
12
-
N
P
1
3
0.35
1
44
-
N
B
5
4
0.35
1
13
-
Closure
Pin
Spec.
Remarks
Inductance
1 - 3
400uH 10%
100kHz, 1V
Leakagel
1 - 3
10uH MAX .
2
nd
All short
1
3
4
5
12
10
9
11
7
6
N
12V
N
P
N
12V
N
P
N
B
3mm
6mm
2mm
bottom
top
8
N
P
N
B
1
3
4
5
12
10
9
11
7
6
N
12V
N
P
N
12V
N
P
N
B
3mm
6mm
2mm
bottom
top
N
P
N
12V
N
P
N
B
3mm
6mm
2mm
bottom
top
8
N
P
N
B
Schematic Diagram (Top view)
FAN7554
17
FAN7554 forward converter demo circuit ( fsw:100kHz)
D201
L201
FUSE
R104
D102
C104
T101
C204
R101
+12V/2A
FAN7554
F/B S/S
IS Rt/Ct
Vref Vcc OUT GND
1
2
3
4
5
6
7
8
R103
R102
R105
R106
R107
R108
R109
R113
R110
R112
R111
R203
R201
R202
C101
C301 C302
C102
C103
C105
C106
C110
C111
C107 C108
C109
C205
D103
D104
D101
IC301
IC301
IC201
Q101
L101
RT101
D202
R204
C203
+5V/3A
C201
C202
IC2
BD
L202
Input: 85 ~ 265V
AC
50/60Hz
D201
L201
FUSE
R104
D102
C104
T101
C204
R101
+12V/2A
FAN7554
F/B S/S
IS Rt/Ct
Vref Vcc OUT GND
1
2
3
4
5
6
7
8
R103
R102
R105
R106
R107
R108
R109
R113
R110
R112
R111
R203
R201
R202
C101
C301 C302
C102
C103
C105
C106
C110
C111
C107 C108
C109
C205
D103
D104
D101
IC301
IC301
IC201
Q101
L101
RT101
D202
R204
C203
+5V/3A
C201
C202
IC2
BD
L202
Input: 85 ~ 265V
AC
50/60Hz
FAN7554
18
Part List For FAN7554 Forward Converter Demo Board
Part
Value
Note
Part
Value
Note
FUSE
CAPACITOR
FUSE
250 2A
-
C101
470nF/ 275V
Box Capacitor
NTC
C102, C103
470nF/ 400WV
Electrolytic
RT101
DSC 10D-11
-
C104
223/ 630V
Film
RESISTOR
C105
33uF/ 35V
Film Capacitor
R101
330k
1W
C106
104
Ceramic
R102
-
-
C107
1uF/ 35V
Electrolytic
R103, R104
56k
1W
C108
101
Ceramic
R105, R106
220k
1W
C109
122
Ceramic
R107
10
-
C110
272
Film
R108
20
-
C111
333
Film
R109
4.7k
-
C201, C202
1000uF/ 35V
Electrolytic
R110
1.2k
-
C203
330uF/ 16V
Electrolytic
R111
0.5
//0.5
//0.5
2W
C204
2200uF/ 16V
Electrolytic
R112
1k
-
C205
104
Ceramic
R113
12k
-
C301, C302
332/ 1kV
Ceramic
R201, R202
10k
-
INDUCTOR
R203
1k
-
LF101
30mH
-
R204
330
-
L201
-
-
MOSFET
DIODE
Q101
SSH8N80
Fairchild
D101
1N4004
-
IC
D102
FR157
-
IC101
FAN7554
Fairchild
D103
UF4007
-
IC201
KA431
Fairchild
D201
MBRF10100CT
-
IC301
Opto-Coupler
Fairchild
D202
MBR3045PT
-
-
-
-
BD
PBS406GU
FAN7554
19
Transformer specification
Winding Specification
Core : Powder 27 pi 16grade
5V : 12T (
1
2 )
12V : 27T (
1.2
1 )
No.
Pin(S
F)
Wire
Turns
N
P
1
3
0.65
1
32
N
S
, 5
8
11
0.65
4
4
N
S
, 12
4
9
0.65
4
5
N
P
1
3
0.65
1
32
N
VCC
7
6
0.65
1
5
Nvcc ; 5turn
Np ; 32turn
Ns,12 ; 5turn
Ns,5 ; 4turn
1
3
6
7
13, 14
10,11,12
8, 9
Np ; 32turn
Ns,5 ; 4turn
Ns,12 ; 5turn
Np ; 32turn
Nvcc ; 6turn
Nvcc ; 5turn
Np ; 32turn
Ns,12 ; 5turn
Ns,5 ; 4turn
1
3
6
7
13, 14
10,11,12
8, 9
Nvcc ; 5turn
Np ; 32turn
Ns,12 ; 5turn
Ns,5 ; 4turn
1
3
6
7
13, 14
10,11,12
8, 9
Np ; 32turn
Ns,5 ; 4turn
Ns,12 ; 5turn
Np ; 32turn
Nvcc ; 6turn
Np ; 32turn
Ns,5 ; 4turn
Ns,12 ; 5turn
Np ; 32turn
Nvcc ; 6turn
Schematic Diagram (Top view)
FAN7554
20
Mechanical Dimensions
Package
Dimensions in millimeters
8-SOP
FAN7554
21
Mechanical Dimensions
(Continued)
Package
Dimensions in millimeters
8-DIP
FAN7554
8/21/02 0.0m 001
Stock#DSxxxxxxxx
2002 Fairchild Semiconductor Corporation
LIFE SUPPORT POLICY
FAIRCHILD'S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES
OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR
CORPORATION. As used herein:
1. Life support devices or systems are devices or systems
which, (a) are intended for surgical implant into the body,
or (b) support or sustain life, and (c) whose failure to
perform when properly used in accordance with
instructions for use provided in the labeling, can be
reasonably expected to result in a significant injury of the
user.
2. A critical component in any component of a life support
device or system whose failure to perform can be
reasonably expected to cause the failure of the life support
device or system, or to affect its safety or effectiveness.
www.fairchildsemi.com
DISCLAIMER
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY
PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY
LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER
DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.
Ordering Information
Product Number
Package
Operating Temperature
FAN7554
8-DIP
-25
C ~ 85
C
FAN7554D
8-SOP