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Электронный компонент: ISL6526

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1
FN9055.5
ISL6526
Single Synchronous Buck Pulse-Width
Modulation (PWM) Controller
The ISL6526 makes simple work out of implementing a
complete control and protection scheme for a DC-DC
stepdown converter. Designed to drive N-Channel
MOSFETs in a synchronous buck topology, the ISL6526
integrates the control, output adjustment, monitoring and
protection functions into a single package.
The ISL6526 provides simple, single feedback loop, voltage-
mode control with fast transient response. The output
voltage can be precisely regulated to as low as 0.8V, with a
maximum tolerance of 1.5% over temperature and line
voltage variations. A fixed frequency oscillator reduces
design complexity, while balancing typical application cost
and efficiency.
The error amplifier features a 15MHz gain-bandwidth
product and 6V/
s slew rate which enables high converter
bandwidth for fast transient performance. The resulting
PWM duty cycles range from 0% to 100%.
Protection from overcurrent conditions is provided by
monitoring the r
DS(ON)
of the upper MOSFET to inhibit PWM
operation appropriately. This approach simplifies the
implementation and improves efficiency by eliminating the
need for a current sense resistor.
Features
Operates from 3.3V to 5V Input
0.8V to V
IN
Output Range
- 0.8V Internal Reference
- 1.5% Over Load, Line Voltage and Temperature
Drives N-Channel MOSFETs
Simple Single-Loop Control Design
- Voltage-Mode PWM Control
Fast Transient Response
- High-Bandwidth Error Amplifier
- Full 0% to 100% Duty Cycle
Lossless, Programmable Overcurrent Protection
- Uses Upper MOSFET's r
DS(on)
Converter can Source and Sink Current
Small Converter Size
- Internal Fixed Frequency Oscillator
- ISL6526: 300kHz
- ISL6526A: 600kHz
Internal Soft-Start
14 Lead SOIC or 16 Lead, 5x5 QFN
QFN Package:
- Compliant to JEDEC PUB95 MO-220 QFN - Quad Flat
No Leads - Package Outline
- Near Chip Scale Package footprint, which improves
PCB efficiency and has a thinner profile
Pb-free Available
Applications
Power Supplies for Microprocessors
- PCs
- Embedded Controllers
Subsystem Power Supplies
- PCI/AGP/GTL+ Buses
- ACPI Power Control
- DDR SDRAM Bus Termination Supply
Cable Modems, Set Top Boxes, and DSL Modems
DSP and Core Communications Processor Supplies
Memory Supplies
Personal Computer Peripherals
Industrial Power Supplies
3.3V-Input DC-DC Regulators
Low-Voltage Distributed Power Supplies
Data Sheet
August 2004
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 321-724-7143
|
Intersil (and design) is a registered trademark of Intersil Americas Inc.
Copyright Intersil Americas Inc. 2001-2004. All Rights Reserved.
All other trademarks mentioned are the property of their respective owners.
2
Ordering Information
PART #
TEMP RANGE (C)
PACKAGE
PKG DWG. #
ISL6526CBZ (Note 1)
0 to 70
14 Ld SOIC (Pb-free)
M14.15
ISL6526ACBZ (Note 1)
0 to 70
14 Ld SOIC (Pb-free)
M14.15
ISL6526CR
0 to 70
16 Ld 5x5 QFN
L16.5x5B
ISL6526ACR
0 to 70
16 Ld 5x5 QFN
L16.5x5B
ISL6526IB
-40 to 85
14 Ld SOIC
M14.15
ISL6526IBZ (Note 1)
-40 to 85
14 Ld SOIC (Pb-free)
M14.15
ISL6526AIB
-40 to 85
14 Ld SOIC
M14.15
ISL6526IRZ (Note 1)
-40 to 85
16 Ld 5x5 QFN (Pb-free) L16.5x5B
ISL6526AIR
-40 to 85
16 Ld 5x5 QFN
L16.5x5B
ISL6526AIRZ (Note 1)
-40 to 85
16 Ld 5x5 QFN (Pb-free) L16.5x5B
ISL6526EVAL1
ISL6526 SOIC Evaluation Board
ISL6526EVAL2
ISL6526 QFN Evaluation Board
ISL6526AEVAL1
ISL6526A SOIC Evaluation Board
ISL6526AEVAL2
ISL6526A QFN Evaluation Board
NOTES:
1. Intersil Pb-free products employ special Pb-free material sets; molding
compounds/die attach materials and 100% matte tin plate termination finish, which
is compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free
products are MSL classified at Pb-free peak reflow temperatures that meet or
exceed the Pb-free requirements of IPC/JEDEC J Std-020B.
2. Add "-T" suffix for Tape and Reel.
Pinouts
ISL6526
14 LEAD (SOIC)
TOP VIEW
ISL6526
16 LEAD 5X5 (QFN)
TOP VIEW
12
14
13
4
3
2
1
LGATE
CPVOUT
UGATE
PHASE
VCC
BOOT
GND
CT1
11
7
6
5
9
8
10
CT2
OCSET
FB
CPGND
ENABLE
COMP
1
3
4
15
CPVOUT
CT1
CT2
OCSET
LG
A
T
E
GND
UGA
T
E
BOOT
16
14
13
2
12
10
9
11
6
5
7
8
PHASE
VCC
CPGND
NC
NC
FB
COMP
ENABLE
ISL6526
3
Typical Application - 3.3V Input
V
OUT
FB
COMP
UGATE
PHASE
BOOT
GND
LGATE
ISL6526
R
FB
R
OFFSET
C
I
C
F
R
F
L
OUT
D
BOOT
C
BOOT
C
IN
C
PUMP
C
HF
C
OUT
OCSET
CPVOUT
C
BULK
R
OCSET
Q
1
Q
2
CT1
CT2
CPGND
ENABLE
DISABLE
VCC
3.3V
V
IN
C
DCPL
ISL6526
4
Typical Application - 5V Input
Block Diagram
V
OUT
FB
COMP
UGATE
PHASE
BOOT
GND
LGATE
ISL6526
R
FB
R
OFFSET
C
I
C
F
R
F
L
OUT
D
BOOT
C
BOOT
C
HF
C
OUT
OCSET
CPVOUT
C
BULK
R
OCSET
Q
1
Q
2
CT1
CT2
CPGND
ENABLE
DISABLE
VCC
+5V
V
IN
C
IN
N/C
+
-
+
-
+
-
OSCILLATOR
INHIBIT
PWM
COMPARATOR
ERROR
AMP
CPVOUT
PWM
GND
FB
COMP
0.8V
OC
COMPARATOR
GATE
CONTROL
LOGIC
BOOT
UGATE
PHASE
20
A
FIXED 300kHz or 600kHz
LGATE
SOFT-START
OCSET
RESET (POR)
POWER-ON
ENABLE
+
-
VCC
CT1
CT2
CPGND
PUMP
CHARGE
ISL6526
5
Absolute Maximum Ratings
Thermal Information
Supply Voltage, VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .+7V
Absolute Boot Voltage, V
BOOT
. . . . . . . . . . . . . . . . . . . . . . . +15.0V
Upper Driver Supply Voltage, V
BOOT
- V
PHASE
. . . . . . . . . . . +6.0V
Input, Output or I/O Voltage . . . . . . . . . . . GND -0.3V to VCC +0.3V
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 2
Operating Conditions
Supply Voltage, VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . +3.3V 10%
Ambient Temperature Range . . . . . . . . . . . . . . . . . . . .-40C to 85C
Junction Temperature Range. . . . . . . . . . . . . . . . . . .-40C to 125C
Thermal Resistance
JA
(C/W)
JC
(C/W)
SOIC Package (Note 3) . . . . . . . . . . . .
67
N/A
QFN Package (Note 4). . . . . . . . . . . . .
35
5
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . 150C
Maximum Storage Temperature Range . . . . . . . . . . . -65C to 150C
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . 300C
(SOIC - Lead Tips Only)
For Recommended soldering conditions see Tech Brief TB389.
CAUTION: Stresses above those listed in "Absolute Maximum Ratings" may cause permanent damage to the device. This is a stress only rating and operation of the
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
NOTES:
3.
JA
is measured with the component mounted on a high effective thermal conductivity test board in free air. See Tech Brief TB379 for details.
4.
JA
is measured in free air with the component mounted on a high effective thermal conductivity test board with "direct attach" features.
JC,
the
"case temp" is measured at the center of the exposed metal pad on the package underside. See Tech Brief TB379.
Electrical Specifications
Recommended Operating Conditions, unless otherwise noted V
CC
= 3.3V5% and T
A
= 25C
PARAMETER
SYMBOL
TEST CONDITIONS
MIN
TYP
MAX
UNITS
VCC SUPPLY CURRENT
Nominal Supply
I
BIAS
6.1
6.9
7.7
mA
POWER-ON RESET
Rising CPVOUT POR Threshold
POR
Commercial
4.25
4.30
4.42
V
Industrial
4.10
4.30
4.50
V
CPVOUT POR Threshold Hysteresis
0.3
0.6
0.9
V
OSCILLATOR
Frequency
f
OSC
IC = ISL6526C, Commercial
275
300
325
kHz
IC = ISL6526I, Industrial
250
300
340
kHz
IC = ISL6526AC, Commercial
575
600
625
kHz
IC = ISL6526AI, Industrial
550
600
640
kHz
Ramp Amplitude
V
OSC
-
1.5
-
V
P-P
REFERENCE
Reference Voltage Tolerance
-
-
1.5
%
Nominal Reference Voltage
V
REF
-
0.800
-
V
Charge Pump
Nominal Charge Pump Output
V
CPVOUT
V
VCC
= 3.3V, No Load
-
5.1
-
V
Charge Pump Output Regulation
-
2
-
%
ERROR AMPLIFIER
DC Gain
Guaranteed by Design
-
88
-
dB
Gain-Bandwidth Product
GBWP
-
15
-
MHz
Slew Rate
SR
-
6
-
V/
s
SOFT-START
Soft-Start Slew Rate
Commercial
6.2
-
7.3
ms
Industrial
6.2
-
7.6
ms
ISL6526
6
Functional Pin Description
14 LEAD (SOIC)
TOP VIEW
16 LEAD 5X5 (QFN)
TOP VIEW
VCC
This pin provides the bias supply for the ISL6526. Connect a
well-decoupled 3.3V supply to this pin.
COMP and FB
COMP and FB are the available external pins of the error
amplifier. The FB pin is the inverting input of the internal
error amplifier and the COMP pin is the error amplifier
output. These pins are used to compensate the voltage-
control feedback loop of the converter.
GND
This pin represents the signal and power ground for the IC.
Tie this pin to the ground island/plane through the lowest
impedance connection available.
PHASE
Connect this pin to the upper MOSFET's source. This pin is
used to monitor the voltage drop across the upper MOSFET
for overcurrent protection.
UGATE
Connect this pin to the upper MOSFET's gate. This pin
provides the PWM-controlled gate drive for the upper
MOSFET. This pin is also monitored by the adaptive shoot-
through protection circuitry to determine when the upper
MOSFET has turned off.
BOOT
This pin provides ground referenced bias voltage to the
upper MOSFET driver. A bootstrap circuit is used to create a
voltage suitable to drive a logic-level N-Channel MOSFET.
LGATE
Connect this pin to the lower MOSFET's gate. This pin
provides the PWM-controlled gate drive for the lower
MOSFET. This pin is also monitored by the adaptive shoot-
through protection circuitry to determine when the lower
MOSFET has turned off.
OCSET
Connect a resistor (R
OCSET
) from this pin to the drain of the
upper MOSFET (V
IN
). R
OCSET
, an internal 20
A current
source (I
OCSET
), and the upper MOSFET on-resistance
(r
DS(ON)
) set the converter overcurrent (OC) trip point
according to the following equation:
An overcurrent trip cycles the soft-start function.
GATE DRIVERS
Upper Gate Source Current
I
UGATE-SRC
V
BOOT
- V
PHASE
= 5V, V
UGATE
= 4V
-
-1
-
A
Upper Gate Sink Current
I
UGATE-SNK
-
1
-
A
Lower Gate Source Current
I
LGATE-SRC
V
VCC
= 3.3V, V
LGATE
= 4V
-
-1
-
A
Lower Gate Sink Current
I
LGATE-SNK
-
2
-
A
PROTECTION/DISABLE
OCSET Current Source
I
OCSET
Commercial
18
20
22
A
Industrial
16
20
22
A
Disable Threshold
V
DISABLE
-
-
0.8
V
Electrical Specifications
Recommended Operating Conditions, unless otherwise noted V
CC
= 3.3V5% and T
A
= 25C (Continued)
PARAMETER
SYMBOL
TEST CONDITIONS
MIN
TYP
MAX
UNITS
12
14
13
4
3
2
1
LGATE
CPVOUT
UGATE
PHASE
VCC
BOOT
GND
CT1
11
7
6
5
9
8
10
CT2
OCSET
FB
CPGND
ENABLE
COMP
1
3
4
15
CPVOUT
CT1
CT2
OCSET
LG
A
T
E
GND
UG
A
T
E
BO
OT
16
14
13
2
12
10
9
11
6
5
7
8
PHASE
VCC
CPGND
NC
NC
FB
CO
M
P
ENABLE
I
PEAK
I
OCSET
xR
OCSET
r
DS ON
(
)
-------------------------------------------------
=
ISL6526
7
ENABLE
This pin is the open-collector enable pin. Pulling this pin to a
level below 0.8V will disable the controller. Disabling the
ISL6526 causes the oscillator to stop, the LGATE and UGATE
outputs to be held low, and the soft-start circuitry to re-arm.
CT1 and CT2
These pins are the connections for the external charge
pump capacitor. A minimum of a 0.1
F ceramic capacitor is
recommended for proper operation of the IC.
CPVOUT
This pin represents the output of the charge pump. The
voltage at this pin is the bias voltage for the IC. Connect a
decoupling capacitor from this pin to ground. The value of
the decoupling capacitor should be at least 10x the value of
the charge pump capacitor. This pin may be tied to the
bootstrap circuit as the source for creating the BOOT
voltage.
CPGND
This pin represents the signal and power ground for the
charge pump. Tie this pin to the ground island/plane through
the lowest impedance connection available.
Functional Description
Initialization
The ISL6526 automatically initializes upon receipt of power.
Special sequencing of the input supplies is not necessary.
The Power-On Reset (POR) function continually monitors
the output voltage of the charge pump. During POR, the
charge pump operates on a free running oscillator. Once the
POR level is reached, the charge pump oscillator is synched
to the PWM oscillator. The POR function also initiates the
soft-start operation after the charge pump output voltage
exceeds its POR threshold.
Soft-Start
The POR function initiates the digital soft-start sequence.
The PWM error amplifier reference is clamped to a level
proportional to the soft-start voltage. As the soft-start voltage
slews up, the PWM comparator generates PHASE pulses of
increasing width that charge the output capacitor(s). This
method provides a rapid and controlled output voltage rise.
The soft-start sequence typically takes about 6.5ms.
Figure 1 shows the soft-start sequence for a typical application.
At t0, the +3.3V VCC voltage starts to ramp. At time t1, the
Charge Pump begins operation and the +5V CPVOUT IC bias
voltage starts to ramp up. Once the voltage on CPVOUT
crosses the POR threshold at time t2, the output begins the
soft-start sequence. The triangle waveform from the PWM
oscillator is compared to the rising error amplifier output
voltage. As the error amplifier voltage increases, the pulse-
width on the UGATE pin increases to reach the steady-state
duty cycle at time t3.
Shoot-Through Protection
A shoot-through condition occurs when both the upper
MOSFET and lower MOSFET are turned on simultaneously,
effectively shorting the input voltage to ground. To protect
the regulator from a shoot-through condition, the ISL6526
incorporates specialized circuitry which insures that the
complementary MOSFETs are not ON simultaneously.
The adaptive shoot-through protection utilized by the
ISL6526 looks at the lower gate drive pin, LGATE, and the
upper gate drive pin, UGATE, to determine whether a
MOSFET is ON or OFF. If the voltage from UGATE or from
LGATE to GND is less than 0.8V, then the respective
MOSFET is defined as being OFF and the complementary
MOSFET is turned ON. This method of shoot-through
protection allows the regulator to sink or source current.
Since the voltage of the lower MOSFET gate and the upper
MOSFET gate are being measured to determine the state of
the MOSFET, the designer is encouraged to consider the
repercussions of introducing external components between
the gate drivers and their respective MOSFET gates before
actually implementing such measures. Doing so may
interfere with the shoot-through protection.
Output Voltage Selection
The output voltage can be programmed to any level between
V
IN
and the internal reference, 0.8V. An external resistor
divider is used to scale the output voltage relative to the
reference voltage and feed it back to the inverting input of
the error amplifier, see Figure 2. However, since the value of
R1 affects the values of the rest of the compensation
components, it is advisable to keep its value less than 5k
.
R4 can be calculated based on the following equation:
If the output voltage desired is 0.8V, simply route the output
back to the FB pin through R1, but do not populate R4.
FIGURE 1. SOFT-START INTERVAL
0V
TIME
T2
T3
T0
CPVOUT (5V)
VCC (3.3V)
V
OUT
(2.50V)
(1V/DIV)
T1
R4
R1 0.8V
V
OUT1
0.8V
--------------------------------------
=
ISL6526
8
Overcurrent Protection
The overcurrent function protects the converter from a shorted
output by using the upper MOSFET on-resistance, r
DS(ON)
, to
monitor the current. This method enhances the converter's
efficiency and reduces cost by eliminating a current sensing
resistor.
The overcurrent function cycles the soft-start function in a
hiccup mode to provide fault protection. A resistor (R
OCSET
)
programs the overcurrent trip level (see Typical Application
diagrams on pages 2 and 3). An internal 20
A (typical) current
sink develops a voltage across R
OCSET
that is referenced to
V
IN
. When the voltage across the upper MOSFET (also
referenced to V
IN
) exceeds the voltage across R
OCSET
, the
overcurrent function initiates a soft-start sequence.
Figure 3 illustrates the protection feature responding to an
overcurrent event. At time t0, an overcurrent condition is
sensed across the upper MOSFET. As a result, the regulator
is quickly shutdown and the internal soft-start function begins
producing soft-start ramps. The delay interval seen by the
output is equivalent to three soft-start cycles. The fourth
internal soft-start cycle initiates a normal soft-start ramp of
the output, at time t1. The output is brought back into
regulation by time t2, as long as the overcurrent event has
cleared.
Had the cause of the overcurrent still been present after the
delay interval, the overcurrent condition would be sensed
and the regulator would be shut down again for another
delay interval of three soft-start cycles. The resulting hiccup
mode style of protection would continue to repeat
indefinitely.
The overcurrent function will trip at a peak inductor current
(I
PEAK)
determined by:
where I
OCSET
is the internal OCSET current source (20
A
typical). The OC trip point varies mainly due to the MOSFET
r
DS(ON)
variations. To avoid overcurrent tripping in the
normal operating load range, find the R
OCSET
resistor from
the equation above with:
1. The maximum r
DS(ON)
at the highest junction
temperature.
2. The minimum I
OCSET
from the specification table.
3. Determine I
PEAK
for
,
where
I is the output inductor ripple current.
For an equation for the ripple current see the section under
component guidelines titled `Output Inductor Selection'.
A small ceramic capacitor should be placed in parallel with
R
OCSET
to smooth the voltage across R
OCSET
in the
presence of switching noise on the input voltage.
Current Sinking
The ISL6526 incorporates a MOSFET shoot-through
protection method which allows a converter to sink current
as well as source current. Care should be exercised when
designing a converter with the ISL6526 when it is known that
the converter may sink current.
When the converter is sinking current, it is behaving as a
boost converter that is regulating its input voltage. This
means that the converter is boosting current into the input
rail of the regulator. If there is nowhere for this current to go,
FIGURE 2. OUTPUT VOLTAGE SELECTION
+
R1
C
OUT
+3.3V
V
OUT
R4
L
OUT
ISL6526
C4
Q1
FB
UGATE
VCC
BOOT
COMP
D1
R2
C2
C1
R3
C3
PHASE
LGATE
Q2
CPVOUT
VIN
FIGURE 3. OVERCURRENT PROTECTION RESPONSE
0V
TIME
V
OUT
(2.5V)
T1
T0
T2
INTERNAL SOFT-START FUNCTION
DELAY INTERVAL
I
PEAK
I
OCSET
x R
OCSET
r
DS ON
(
)
-----------------------------------------------------
=
I
PEAK
I
OUT MAX
(
)
I
( )
2
----------
+
>
ISL6526
9
such as to other distributed loads on the rail or through a
voltage limiting protection device, the capacitance on this rail
will absorb the current. This situation will allow the voltage
level of the input rail to increase. If the voltage level of the rail
is boosted to a level that exceeds the maximum voltage
rating of any components attached to the input rail, then
those components may experience an irreversible failure or
experience stress that may shorten their lifespan. Ensuring
that there is a path for the current to flow other than the
capacitance on the rail will prevent this failure mode.
Application Guidelines
Layout Considerations
Layout is very important in high frequency switching
converter design. With power devices switching efficiently at
300kHz or 600kHz, the resulting current transitions from one
device to another causing voltage spikes across the
interconnecting impedances and parasitic circuit elements.
These voltage spikes can degrade efficiency, radiate noise
into the circuit, and lead to device overvoltage stress.
Careful component layout and printed circuit board design
minimizes the voltage spikes in the converters.
As an example, consider the turn-off transition of the PWM
MOSFET. Prior to turn-off, the MOSFET is carrying the full load
current. During turn-off, current stops flowing in the MOSFET
and is picked up by the lower MOSFET. Any parasitic
inductance in the switched current path generates a large
voltage spike during the switching interval. Careful component
selection, tight layout of the critical components, and short, wide
traces minimizes the magnitude of voltage spikes.
There are two sets of critical components in a DC-DC
converter using the ISL6526. The switching components are
the most critical because they switch large amounts of
energy, and therefore tend to generate large amounts of
noise. Next are the small signal components which connect
to sensitive nodes or supply critical bypass current and
signal coupling.
A multi-layer printed circuit board is recommended. Figure 4
shows the connections of the critical components in the
converter. Note that capacitors C
IN
and C
OUT
could each
represent numerous physical capacitors. Dedicate one solid
layer, usually a middle layer of the PC board, for a ground
plane and make all critical component ground connections
with vias to this layer. Dedicate another solid layer as a
power plane and break this plane into smaller islands of
common voltage levels. Keep the metal runs from the
PHASE terminals to the output inductor short. The power
plane should support the input power and output power
nodes. Use copper filled polygons on the top and bottom
circuit layers for the phase nodes. Use the remaining printed
circuit layers for small signal wiring. The wiring traces from
the GATE pins to the MOSFET gates should be kept short
and wide enough to easily handle the 1A of drive current.
The switching components should be placed close to the
ISL6526 first. Minimize the length of the connections between
the input capacitors, C
IN
, and the power switches by placing
them nearby. Position both the ceramic and bulk input
capacitors as close to the upper MOSFET drain as possible.
Position the output inductor and output capacitors between the
upper MOSFET and lower MOSFET and the load.
The critical small signal components include any bypass
capacitors, feedback components, and compensation
components. Position the bypass capacitor, C
BP
, close to
the VCC pin with a via directly to the ground plane. Place the
PWM converter compensation components close to the FB
and COMP pins. The feedback resistors for both regulators
should also be located as close as possible to the relevant
FB pin with vias tied straight to the ground plane as required.
Feedback Compensation
Figure 5 highlights the voltage-mode control loop for a
synchronous-rectified buck converter. The output voltage
(V
OUT
) is regulated to the Reference voltage level. The
error amplifier (Error Amp) output (V
E/A
) is compared with
the oscillator (OSC) triangular wave to provide a pulse-
V
OUT
ISLAND ON POWER PLANE LAYER
ISLAND ON CIRCUIT PLANE LAYER
L
OUT
C
OUT
C
IN
+3.3V V
IN
KEY
COMP
ISL6526
UGATE
R4
R
2
C
BP
FB
GND
CPVOUT
FIGURE 4. PRINTED CIRCUIT BOARD POWER PLANES
AND ISLANDS
R
1
BOOT
C
2
VIA CONNECTION TO GROUND PLANE
LO
AD
Q1
C
BOOT
PHASE
D1
R
3
C
3
C
1
Q2
LGATE
PHASE
VCC
C
VCC
ISL6526
10
width modulated (PWM) wave with an amplitude of V
IN
at
the PHASE node. The PWM wave is smoothed by the output
filter (L
O
and C
O
).
The modulator transfer function is the small-signal transfer
function of V
OUT
/V
E/A
. This function is dominated by a DC
Gain and the output filter (L
O
and C
O
), with a double pole
break frequency at F
LC
and a zero at F
ESR
. The DC Gain of
the modulator is simply the input voltage (V
IN
) divided by the
peak-to-peak oscillator voltage
V
OSC
.
Modulator Break Frequency Equations
The compensation network consists of the error amplifier
(internal to the ISL6526) and the impedance networks Z
IN
and Z
FB
. The goal of the compensation network is to provide
a closed loop transfer function with the highest 0dB crossing
frequency (f
0dB
) and adequate phase margin. Phase margin
is the difference between the closed loop phase at f
0dB
and
180 degrees. The equations below relate the compensation
network's poles, zeros and gain to the components (R
1
, R
2
,
R
3
, C
1
, C
2
, and C
3
) in Figure 5. Use these guidelines for
locating the poles and zeros of the compensation network:
1. Pick gain (R
2
/R
1
) for desired converter bandwidth.
2. Place first zero below filter's double pole (~75% F
LC
).
3. Place second zero at filter's double pole.
4. Place first pole at the ESR zero.
5. Place second pole at half the switching frequency.
6. Check gain against error amplifier's open-loop gain.
7. Estimate phase margin - repeat if necessary.
Compensation Break Frequency Equations
Figure 6 shows an asymptotic plot of the DC-DC converter's
gain vs frequency. The actual Modulator Gain has a high gain
peak due to the high Q factor of the output filter and is not
shown in Figure 6. Using the above guidelines should give a
Compensation Gain similar to the curve plotted. The open
loop error amplifier gain bounds the compensation gain.
Check the compensation gain at F
P2
with the capabilities of
the error amplifier. The Closed Loop Gain is constructed on
the graph of Figure 6 by adding the Modulator Gain (in dB) to
the Compensation Gain (in dB). This is equivalent to
multiplying the modulator transfer function to the
compensation transfer function and plotting the gain.
The compensation gain uses external impedance networks
Z
FB
and Z
IN
to provide a stable, high bandwidth (BW) overall
loop. A stable control loop has a gain crossing with
-20dB/decade slope and a phase margin greater than 45
degrees. Include worst case component variations when
determining phase margin.
FIGURE 5. VOLTAGE-MODE BUCK CONVERTER
COMPENSATION DESIGN
V
OUT
REFERENCE
L
O
C
O
ESR
V
IN
V
OSC
ERROR
AMP
PWM
DRIVER
(PARASITIC)
Z
FB
+
-
REFERENCE
R
1
R
3
R
2
C
3
C
1
C
2
COMP
V
OUT
FB
Z
FB
ISL6526
Z
IN
COMPARATOR
DRIVER
DETAILED COMPENSATION COMPONENTS
PHASE
V
E/A
+
-
+
-
Z
IN
OSC
F
LC
1
2
x L
O
x C
O
------------------------------------------
=
F
ESR
1
2
x ESR x C
O
-------------------------------------------
=
F
Z2
1
2
x R
1
R
3
+
(
) x C
3
-------------------------------------------------------
=
F
P1
1
2
x R
2
x
C
1
x C
2
C
1
C
2
+
----------------------
---------------------------------------------------------
=
F
P2
1
2
x R
3
x C
3
------------------------------------
=
F
Z1
1
2
R
2
C
2
----------------------------------
=
FIGURE 6. ASYMPTOTIC BODE PLOT OF CONVERTER GAIN
100
80
60
40
20
0
-20
-40
-60
F
P1
F
Z2
10M
1M
100K
10K
1K
100
10
OPEN LOOP
ERROR AMP GAIN
F
Z1
F
P2
F
LC
F
ESR
COMPENSATION
GA
IN (
d
B)
FREQUENCY (Hz)
GAIN
MODULATOR
GAIN
LOOP GAIN
20
VIN
VOSC
------------------
log
20
R2
R1
--------
log
ISL6526
11
Component Selection Guidelines
Charge Pump Capacitor Selection
A capacitor across pins CT1 and CT2 is required to create
the proper bias voltage for the ISL6526 when operating the
IC from 3.3V. Selecting the proper capacitance value is
important so that the bias current draw and the current
required by the MOSFET gates do not overburden the
capacitor. A conservative approach is presented in the
following equation.
Output Capacitor Selection
An output capacitor is required to filter the output and supply
the load transient current. The filtering requirements are a
function of the switching frequency and the ripple current.
The load transient requirements are a function of the slew
rate (di/dt) and the magnitude of the transient load current.
These requirements are generally met with a mix of
capacitors and careful layout.
Modern digital ICs can produce high transient load slew
rates. High frequency capacitors initially supply the transient
and slow the current load rate seen by the bulk capacitors.
The bulk filter capacitor values are generally determined by
the ESR (Effective Series Resistance) and voltage rating
requirements rather than actual capacitance requirements.
High frequency decoupling capacitors should be placed as
close to the power pins of the load as physically possible. Be
careful not to add inductance in the circuit board wiring that
could cancel the usefulness of these low inductance
components. Consult with the manufacturer of the load on
specific decoupling requirements.
Use only specialized low-ESR capacitors intended for
switching-regulator applications for the bulk capacitors. The
bulk capacitor's ESR will determine the output ripple voltage
and the initial voltage drop after a high slew-rate transient. An
aluminum electrolytic capacitor's ESR value is related to the
case size with lower ESR available in larger case sizes.
However, the Equivalent Series Inductance (ESL) of these
capacitors increases with case size and can reduce the
usefulness of the capacitor to high slew-rate transient loading.
Unfortunately, ESL is not a specified parameter. Work with
your capacitor supplier and measure the capacitor's
impedance with frequency to select a suitable component. In
most cases, multiple electrolytic capacitors of small case size
perform better than a single large case capacitor.
Output Inductor Selection
The output inductor is selected to meet the output voltage
ripple requirements and minimize the converter's response
time to the load transient. The inductor value determines the
converter's ripple current and the ripple voltage is a function
of the ripple current. The ripple voltage and current are
approximated by the following equations:
Increasing the value of inductance reduces the ripple current
and voltage. However, the large inductance values reduce
the converter's response time to a load transient.
One of the parameters limiting the converter's response to
a load transient is the time required to change the inductor
current. Given a sufficiently fast control loop design, the
ISL6526 will provide either 0% or 100% duty cycle in
response to a load transient. The response time is the time
required to slew the inductor current from an initial current
value to the transient current level. During this interval the
difference between the inductor current and the transient
current level must be supplied by the output capacitor.
Minimizing the response time can minimize the output
capacitance required.
The response time to a transient is different for the
application of load and the removal of load. The following
equations give the approximate response time interval for
application and removal of a transient load:
where: I
TRAN
is the transient load current step, t
RISE
is the
response time to the application of load, and t
FALL
is the
response time to the removal of load. The worst case
response time can be either at the application or removal of
load. Be sure to check both of these equations at the
minimum and maximum output levels for the worst case
response time.
Input Capacitor Selection
Use a mix of input bypass capacitors to control the voltage
overshoot across the MOSFETs. Use small ceramic
capacitors for high frequency decoupling and bulk capacitors
to supply the current needed each time Q
1
turns on. Place the
small ceramic capacitors physically close to the MOSFETs
and between the drain of Q
1
and the source of Q
2
.
The important parameters for the bulk input capacitor are the
voltage rating and the RMS current rating. For reliable
operation, select the bulk capacitor with voltage and current
ratings above the maximum input voltage and largest RMS
current required by the circuit. The capacitor voltage rating
should be at least 1.25 times greater than the maximum
input voltage and a voltage rating of 1.5 times is a
conservative guideline. The RMS current rating requirement
for the input capacitor of a buck regulator is approximately
1/2 the DC load current.
C
PUMP
I
BiasAndGate
V
CC
f
s
------------------------------------ 1.5
=
I =
V
IN
- V
OUT
f
s
x L
V
OUT
V
IN
V
OUT
=
I x ESR
x
t
RISE
=
L x I
TRAN
V
IN
- V
OUT
t
FALL
=
L x I
TRAN
V
OUT
ISL6526
12
The maximum RMS current required by the regulator may be
closely approximated through the following equation:
For a through hole design, several electrolytic capacitors may
be needed. For surface mount designs, solid tantalum
capacitors can be used, but caution must be exercised with
regard to the capacitor surge current rating. These capacitors
must be capable of handling the surge-current at power-up.
Some capacitor series available from reputable manufacturers
are surge current tested.
MOSFET Selection/Considerations
The ISL6526 requires two N-Channel power MOSFETs.
These should be selected based upon r
DS(ON)
, gate supply
requirements, and thermal management requirements.
In high-current applications, the MOSFET power dissipation,
package selection and heatsink are the dominant design
factors. The power dissipation includes two loss components;
conduction loss and switching loss. The conduction losses are
the largest component of power dissipation for both the upper
and the lower MOSFETs. These losses are distributed between
the two MOSFETs according to duty factor. The switching
losses seen when sourcing current will be different from the
switching losses seen when sinking current. When sourcing
current, the upper MOSFET realizes most of the switching
losses. The lower switch realizes most of the switching losses
when the converter is sinking current (see equations on next
page). These equations assume linear voltage-current
transitions and do not adequately model power loss due the
reverse-recovery of the upper and lower MOSFET's body
diode. The gate-charge losses are dissipated by the ISL6526
and don't heat the MOSFETs. However, large gate-charge
increases the switching interval, t
SW
which increases the
MOSFET switching losses. Ensure that both MOSFETs are
within their maximum junction temperature at high ambient
temperature by calculating the temperature rise according to
package thermal-resistance specifications. A separate heatsink
may be necessary depending upon MOSFET power, package
type, ambient temperature and air flow.
Given the reduced available gate bias voltage (5V), logic-
level or sub-logic-level transistors should be used for both
N-MOSFETs. Caution should be exercised with devices
exhibiting very low V
GS(ON)
characteristics. The shoot-
through protection present aboard the ISL6526 may be
circumvented by these MOSFETs if they have large parasitic
impedances and/or capacitances that would inhibit the gate
of the MOSFET from being discharged below its threshold
level before the complementary MOSFET is turned on.
Bootstrap Component Selection
External bootstrap components, a diode and capacitor, are
required to provide sufficient gate enhancement to the upper
MOSFET. The internal MOSFET gate driver is supplied by
the external bootstrap circuitry as shown in Figure 7. The
boot capacitor, C
BOOT
, develops a floating supply voltage
referenced to the PHASE pin. This supply is refreshed each
cycle, when D
BOOT
conducts, to a voltage of CPVOUT less
the boot diode drop, V
D
, plus the voltage rise across
Q
LOWER
.
Just after the PWM switching cycle begins and the charge
transfer from the bootstrap capacitor to the gate capacitance
is complete, the voltage on the bootstrap capacitor is at its
lowest point during the switching cycle. The charge lost on
the bootstrap capacitor will be equal to the charge
transferred to the equivalent gate-source capacitance of the
upper MOSFET as shown:
where Q
GATE
is the maximum total gate charge of the upper
MOSFET, C
BOOT
is the bootstrap capacitance, V
BOOT1
is
the bootstrap voltage immediately before turn-on, and
V
BOOT2
is the bootstrap voltage immediately after turn-on.
The bootstrap capacitor begins its refresh cycle when the gate
drive begins to turn-off the upper MOSFET. A refresh cycle
ends when the upper MOSFET is turned on again, which
varies depending on the switching frequency and duty cycle.
I
RMSMAX
V
OUT
V
IN
--------------
I
OUTMAX
2
1
12
------
V
IN
V
OUT
L f
s
-----------------------------
V
OUT
V
IN
--------------
2
+
=
P
LOWER
= Io
2
x r
DS(ON)
x (1 - D)
Where: D is the duty cycle = V
OUT
/ V
IN
,
t
SW
is the combined switch ON and OFF time, and
f
s
is the switching frequency.
Losses while Sourcing current
Losses while Sinking current
P
LOWER
Io
2
r
DS ON
(
)
1 D
(
)
1
2
--- Io
V
IN
t
SW
f
s
+
=
P
UPPER
Io
2
r
DS ON
(
)
D
1
2
--- Io
V
IN
t
SW
f
s
+
=
P
UPPER
= Io
2
x r
DS(ON)
x D
ISL6526
GND
LGATE
UGATE
PHASE
BOOT
V
IN
NOTE:
NOTE:
V
G-S
= V
CC
C
BOOT
D
BOOT
Q
UPPER
Q
LOWER
+
-
FIGURE 7. UPPER GATE DRIVE BOOTSTRAP
V
G-S
= V
CC
-V
D
+
V
D
-
CPVOUT
Q
GATE
C
BOOT
V
BOOT1
V
BOOT2
(
)
=
ISL6526
13
The minimum bootstrap capacitance can be calculated by
rearranging the previous equation and solving for C
BOOT
.
Typical gate charge values for MOSFETs considered in
these types of applications range from 20 to 100nC. Since
the voltage drop across Q
LOWER
is negligible, V
BOOT1
is
simply V
CPVOUT
- V
D
. A schottky diode is recommended to
minimize the voltage drop across the bootstrap capacitor
during the on-time of the upper MOSFET. Initial calculations
with V
BOOT2
no less than 4V will quickly help narrow the
bootstrap capacitor range.
For example, consider an upper MOSFET is chosen with a
maximum gate charge, Q
g
, of 100nC. Limiting the voltage
drop across the bootstrap capacitor to 1V results in a value
of no less than 0.1
F. The tolerance of the ceramic capacitor
should also be considered when selecting the final bootstrap
capacitance value.
A fast recovery diode is recommended when selecting a
bootstrap diode to reduce the impact of reverse recovery
charge loss. Otherwise, the recovery charge, Q
RR
, would
have to be added to the gate charge of the MOSFET and
taken into consideration when calculating the minimum
bootstrap capacitance.
ISL6526 DC-DC Converter Application
Circuit
Figure 8 shows an application circuit of a DC-DC Converter.
Detailed information on the circuit, including a complete Bill-
of-Materials and circuit board description, can be found in
Application Note AN9994.
C
BOOT
Q
GATE
V
BOOT1
V
BOOT2
-----------------------------------------------------
=
Component Selection Notes:
C
3,8,9
- Each 150
F, Panasonic EEF-UE0J151R or Equivalent.
D1 - 30mA Schottky Diode, MA732 or Equivalent
L
1
- 1
H Inductor, Panasonic P/N ETQ-P6F1ROSFA or Equivalent.
Q
1
- Fairchild MOSFET; ITF86110DK8.
2.5V @ 5A
FB
COMP
UGATE
PHASE
BOOT
GND
LGATE
ISL6526
R
3
R
5
C
10
C
11
R
2
L
1
D
1
C
7
C
1
C
4
C
6
C
8,9
OCSET
CPVOUT
C
3
R
1
Q
1
CT1
CT2
CPGND
VCC
3.3V
C
5
C
2
C
12
R
4
GND
U
1
GND
14
1
2
3
4
5
8
6
7
9
10
11
12
13
TP
1
TP
3
ENABLE
9.76k
6.49k
2.26k
124
0.1
F
1000pF
10
F
0.22
F
1
F
0.1
F
33pF
5600pF
8200pF
1.07k
CERAMIC
ENABLE
FIGURE 8. 3.3V TO 2.5V 5A DC-DC CONVERTER
C
1
ISL6526
14
ISL6526
Small Outline Plastic Packages (SOIC)
NOTES:
1. Symbols are defined in the "MO Series Symbol List" in Section 2.2 of
Publication Number 95.
2. Dimensioning and tolerancing per ANSI Y14.5M-1982.
3. Dimension "D" does not include mold flash, protrusions or gate burrs.
Mold flash, protrusion and gate burrs shall not exceed 0.15mm (0.006
inch) per side.
4. Dimension "E" does not include interlead flash or protrusions. Interlead
flash and protrusions shall not exceed 0.25mm (0.010 inch) per side.
5. The chamfer on the body is optional. If it is not present, a visual index
feature must be located within the crosshatched area.
6. "L" is the length of terminal for soldering to a substrate.
7. "N" is the number of terminal positions.
8. Terminal numbers are shown for reference only.
9. The lead width "B", as measured 0.36mm (0.014 inch) or greater
above the seating plane, shall not exceed a maximum value of
0.61mm (0.024 inch).
10. Controlling dimension: MILLIMETER. Converted inch dimensions
are not necessarily exact.
INDEX
AREA
E
D
N
1
2
3
-B-
0.25(0.010)
C A
M
B S
e
-A-
L
B
M
-C-
A1
A
SEATING PLANE
0.10(0.004)
h x 45
o
C
H
0.25(0.010)
B
M
M
M14.15
(JEDEC MS-012-AB ISSUE C)
14 LEAD NARROW BODY SMALL OUTLINE PLASTIC
PACKAGE
SYMBOL
INCHES
MILLIMETERS
NOTES
MIN
MAX
MIN
MAX
A
0.0532
0.0688
1.35
1.75
-
A1
0.0040
0.0098
0.10
0.25
-
B
0.013
0.020
0.33
0.51
9
C
0.0075
0.0098
0.19
0.25
-
D
0.3367
0.3444
8.55
8.75
3
E
0.1497
0.1574
3.80
4.00
4
e
0.050 BSC
1.27 BSC
-
H
0.2284
0.2440
5.80
6.20
-
h
0.0099
0.0196
0.25
0.50
5
L
0.016
0.050
0.40
1.27
6
N
14
14
7
0
o
8
o
0
o
8
o
-
Rev. 0 12/93
15
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.
Intersil Corporation's quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without
notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com
ISL6526
Quad Flat No-Lead Plastic Package (QFN)
Micro Lead Frame Plastic Package (MLFP)
L16.5x5B
16 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE
(COMPLIANT TO JEDEC MO-220VHHB ISSUE C)
SYMBOL
MILLIMETERS
NOTES
MIN
NOMINAL
MAX
A
0.80
0.90
1.00
-
A1
-
-
0.05
-
A2
-
-
1.00
9
A3
0.20 REF
9
b
0.28
0.33
0.40
5, 8
D
5.00 BSC
-
D1
4.75 BSC
9
D2
2.95
3.10
3.25
7, 8
E
5.00 BSC
-
E1
4.75 BSC
9
E2
2.95
3.10
3.25
7, 8
e
0.80 BSC
-
k
0.25
-
-
-
L
0.35
0.60
0.75
8
L1 -
-
0.15
10
N
16
2
Nd
4
3
Ne
4
3
P
-
-
0.60
9
-
-
12
9
Rev. 1 10/02
NOTES:
1. Dimensioning and tolerancing conform to ASME Y14.5-1994.
2. N is the number of terminals.
3. Nd and Ne refer to the number of terminals on each D and E.
4. All dimensions are in millimeters. Angles are in degrees.
5. Dimension b applies to the metallized terminal and is measured
between 0.15mm and 0.30mm from the terminal tip.
6. The configuration of the pin #1 identifier is optional, but must be
located within the zone indicated. The pin #1 identifier may be
either a mold or mark feature.
7. Dimensions D2 and E2 are for the exposed pads which provide
improved electrical and thermal performance.
8. Nominal dimensions are provided to assist with PCB Land Pattern
Design efforts, see Intersil Technical Brief TB389.
9. Features and dimensions A2, A3, D1, E1, P &
are present when
Anvil singulation method is used and not present for saw
singulation.
10. Depending on the method of lead termination at the edge of the
package, a maximum 0.15mm pull back (L1) maybe present. L
minus L1 to be equal to or greater than 0.3mm.